Crate Washing Machine - BYfoodmachinery China

Description

Machine Description

Industrial Basket/Crate Washing Machine

The Industrial Crate Washing Machine is a fully automatic cleaning and sanitizing system specially designed for cleaning food crates, plastic baskets, trays, pallets, turnover boxes, bakery trays, logistics containers, and other reusable food transportation equipment. It is widely used in meat processing plants, poultry factories, seafood processing facilities, vegetable and fruit processing lines, central kitchens, frozen food factories, dairy industries, bakery factories, and logistics distribution centers.

The machine adopts advanced high-pressure spraying technology, hot water cleaning, water recycling, sterilization, and air drying systems to achieve efficient, continuous, and hygienic cleaning operations. Compared with traditional manual cleaning, the crate washing machine significantly improves cleaning consistency, reduces labor costs, saves water and energy, and helps factories comply with international food hygiene standards.

Optional Drying Configuration: Air Drying System &Hot Air Drying System
The crate washing machine can be equipped with an Air Drying System and a Hot Air Drying System, which can be selected individually or combined according to the required drying effect. After the washing process, high-pressure air knives remove surface water, while the hot air section further reduces residual moisture to achieve a higher level of dryness.

Benefits
Adjustable Moisture Removal Rate: 0–98% drying performance available based on production requirements.
Faster Crate Turnover: Washed crates can be returned to production, storage, or logistics operations more quickly, improving workflow efficiency.
Reduced Energy Consumption: Optimized drying technology minimizes unnecessary energy usage while maintaining consistent drying results.
Improved Hygiene Standards: Less residual moisture helps reduce water accumulation and supports cleaner crate handling.
Flexible Configuration: Air drying, hot air drying, or a combined drying solution can be customized to meet different industries and drying requirements.
Lower Labor Requirements: Eliminates manual wiping and reduces handling time after washing.

Pallet Wshing Machine

The machine cleans pallets, dividers, and similar products. Whether you clean hundreds of pallets per day or per hour, prefer manual or automatic feeding, stand-alone or in-line operation… the washing pallet machine is fully customizable to your needs and requirements, including the option to dry the pallets or dividers. The powerful pivoting spray system thoroughly removes contamination and ensures hygienic cleaning. Thanks to this spray system,our unique filter system, and dosing pump, you also savesignificantly on water, energy, and chemicals.

Whatever your challenge, we can offer a customized solution. Our standard modules and their proven technology form the foundation of this. Our pallet washers already have a standard capacity of 50 to 100 pallets/dividers per hour. All contaminants are removed at high speed. And what makes these industrial washers user-friendly is their low feed height. This allows you to clean your pallets and dividers quickly and efficiently!

Optional Pallet Stacking Function
The pallet washing machine can be equipped with an automatic stacking (palletizing) system. After the cleaning process, pallets are automatically collected, aligned, and stacked according to preset quantities, creating a fully automated washing-to-stacking workflow and reducing manual handling.

Benefits
Reduced Labor Costs: Eliminates manual pallet collection and stacking, lowering labor requirements and operator fatigue.
Improved Production Efficiency: Cleaned pallets are automatically organized and stacked, ensuring a smooth and continuous production flow.
Space Optimization: Neatly stacked pallets require less storage space and simplify warehouse management.
Consistent Stacking Quality: Automatic positioning and stacking ensure uniform, stable pallet stacks for easier transportation and storage.
Enhanced Workplace Safety: Reduces repetitive lifting and handling, minimizing the risk of workplace injuries.
Easy Integration: Can be integrated with conveyors, pallet washing systems, and automated logistics lines to achieve higher levels of automation.

Efficient Automatic Cleaning Solution with Intelligent Heating, Sterilization & High-Pressure Washing Systems

The Industrial Crate Washing Machine can be equipped with different heating methods such as electric heating, steam heating, and gas heating to meet various factory production requirements. Hot water cleaning greatly improves the removal of oil, grease, blood residue, and food contamination, ensuring better cleaning performance and hygiene standards.Steam heating is especially suitable for large-scale factories because of its fast heating speed and lower long-term operating costs.
Besides the heating system, the machine can also be equipped with high-pressure spray cleaning, automatic detergent dosing, water recycling filtration, sterilization systems. These systems help improve cleaning efficiency, reduce water and labor costs, and support continuous automatic production.

Bucket washing machines are essential pieces of equipment in various industries, especially those that involve the handling of buckets or containers. These machines are designed to thoroughly clean buckets, removing dirt, debris, and stains, ensuring they are sanitized and ready for reuse. Bucket washing machines are crucial for maintaining hygiene standards, preventing cross-contamination, and extending the lifespan of buckets. Whether you're in the food processing, chemical, or pharmaceutical industry, a bucket washing machine can help you keep your operations running smoothly.
Bucket washing machines come with a range of features that make them efficient and user-friendly. Many models feature adjustable racks or trays that can accommodate different sizes and shapes of buckets. High-pressure water jets and rotating brushes work together to remove stubborn dirt and stains, ensuring buckets are thoroughly cleaned. Some bucket washing machines also have built-in sanitizing systems that use disinfecting chemicals or UV light to eliminate harmful bacteria and viruses. Additionally, these machines are often designed for easy operation and maintenance, reducing downtime and maximizing uptime.
Investing in a bucket washing machine can bring numerous benefits to your business. By automating the bucket cleaning process, you can reduce labor costs and increase overall efficiency. Clean buckets not only improve the appearance of your workspace but also help maintain hygiene standards, protecting your products and ensuring they meet quality requirements. Furthermore, regular cleaning of buckets can extend their lifespan, reducing the need for frequent replacements and saving you money in the long run. Bucket washing machines are a smart choice for businesses that want to enhance their operations, maintain a clean workspace, and provide safe and reliable products to their customers.

Optional Crate Turning Function (Post-Wash Water Removal)

The crate washing machine can be equipped with an automatic post-wash crate turning system. After washing and drying, crates are automatically rotated or inverted to drain water trapped on the crate rim, edges, and bottom channels, helping reduce residual moisture before stacking, storage, or reuse.

Removes water from crate edges and corners:Helps discharge water that remains on the outer rim, side edges, and bottom structure where airflow may not fully reach.
Improves drying effectiveness:Works together with air drying and hot air drying systems to achieve a higher overall drying result.
Reduces dripping during stacking and transport:Minimizes water carryover when crates are stacked, conveyed, or moved to storage.
Supports hygiene and cleanliness:Less standing water on the crate surface helps maintain a cleaner handling environment.
Lowers manual handling requirements:Eliminates the need for operators to manually tilt or shake crates after washing.
Suitable for multiple crate types:Applicable to food crates, seafood boxes, meat trays, bakery crates, and other industrial containers.

One-Person Operation (Optional Return Conveyor System )

The crate washing machine can be equipped with a return conveyor system, allowing washed crates to be automatically conveyed back to the loading position. This creates a continuous washing cycle and enables the entire cleaning process to be operated by a single worker.

One-Person Operation: The operator can load and unload crates from the same position, significantly reducing manpower requirements.
Lower Labor Costs: Reduces the number of workers needed for crate handling and transportation, helping lower operating expenses.
Improved Workflow Efficiency: Automatic crate return eliminates manual carrying and shortens handling time between washing cycles.
Continuous Production: Creates a smoother and more efficient cleaning process, increasing overall throughput.
Reduced Worker Fatigue: Minimizes repetitive lifting, carrying, and walking, improving workplace ergonomics.
Space-Saving Layout: The compact return conveyor design optimizes factory floor utilization and simplifies production line arrangement.
Easy Integration: Can be combined with washing, drying, crate turning, and stacking functions to achieve a higher level of automation.

Machine Manufacturing & Production Standards

Food-Grade Stainless Steel Structure

The entire machine is manufactured using high-quality food-grade stainless steel materials such as:

-SUS304 Stainless Steel
-SUS316 Stainless Steel (optional)
The machine body is corrosion-resistant, rust-proof, durable, and easy to clean, making it suitable for long-term operation in humid food processing environments.

Industrial-Grade Components
To ensure stable performance and long service life, the machine adopts high-quality industrial components including:

* Industrial water pumps
* Stainless steel spray nozzles
* PLC control systems
* Frequency converters
* Heat-resistant conveyor chains
* Automatic temperature control systems
All components are selected to ensure stable continuous operation for large-scale industrial production.

Hygienic Design
The machine structure is specially designed for food factories.

Features include:

–Smooth stainless steel surfaces
–No sanitation dead corners
–Easy drainage design
Quick disassembly structure
Easy daily cleaning and maintenance

Main Advantages of the Crate Washing Machine

* High Cleaning Efficiency

The machine can continuously clean hundreds or even thousands of crates per hour, greatly improving factory productivity.

* Labor Saving

Traditional manual crate cleaning requires many workers.

The automatic crate washer only requires minimal labor, significantly reducing labor costs.

* Uniform Cleaning Effect

Automatic high-pressure spraying ensures:

Consistent cleaning quality
No missed areas
Better sanitation control
* Water & Energy Saving

The water recycling and filtration system greatly reduces:

Water consumption
Energy costs
Wastewater discharge
* Improved Food Safety

The machine helps factories comply with international food hygiene standards such as:

HACCP;GMP;FDA;ISO22000;CE requirements
* Continuous Industrial Production

The machine supports long-time continuous operation and can easily connect with existing production lines.

The machine adopts modular design for easier maintenance..Fully custom design of your production needs &factory layout.

Customer Cases

Time-Saving Marvel

The Baiyu basket washing machine has significantly reduced our cleaning time. It’s quick, efficient, and delivers spotless results. Time-saving at its best!

5.0 Very Satisfied

Project Site: England
Model: 4500
Capacity Per Hour: 900pcs

Reliable Supplier

Baiyu’s basket washing machine is synonymous with reliability. After 30 years in the industry, we can attest to its durability and consistent performance. Truly a reliable partner.

5.0 Very Satisfied

Project Site: Croatia
Model: 6000
Capacity Per Hour: 900pcs

Cost-Efficient Cleaning

The basket washing machine made by Baiyu not only ensures cleanliness but also does so in a cost-efficient manner. A wise investment for any manufacturer.

5.0 Very Satisfied

Project Site: Bulgaria
Model: 4500
Capacity Per Hour: 900pcs

Customer Support Excellence

Beyond the product, Baiyu’s customer support is outstanding. Any queries or concerns are addressed promptly, reflecting a commitment to customer satisfaction that’s truly commendable.

5.0 Very Satisfied

Project Site: Italy
Model: 6000
Capacity Per Hour: 900pcs

Hygiene Assurance

Baiyu’s basket washing machine is our go-to solution for maintaining impeccable hygiene standards. It ensures that our baskets are not just clean but meet the highest standards of sanitation required in the food industry.industry.”
5.0 Very Satisfied

Project Site: New Zealand
Model: 4500
Capacity Per Hour: 900pcs

Reliable Partner for Hygiene

“Having Baiyu’s basket washing machine as our reliable partner ensures that hygiene remains our top priority. It’s become an indispensable asset in our daily operations.”

5.0 Very Satisfied

Project Site: Russia
Model: 6000
Capacity Per Hour: 900pcs

Paramters

Model	4500 Cleaning machine	6000 Cleaning machine
Power supply	380v/50hz	380v/50hz
Heating mode	Steam or electric heating	Steam or electric heating
Power	11.45kw	14.45kW
Clean production	200-900pcs/h	200-900pcs/h
Cleaning series	3level	4level
Health series	Food grade	Food grade
Air drying series	1level	llevel
Form of sterilization	High temperature sterilization	High temperature sterilization
The equipment size	450017501780mm	600017501780mm

Other models can be customized

Our crate washing machine can be fully customized according to different customer requirements, including workshop layout, production capacity, basket sizes, crate shapes, cleaning stages, drying functions, and automation level. Whether it is plastic crates, turnover baskets, trays, pallets, barrels, or customized containers used in meat, seafood, vegetables, bakery, or central kitchen industries.

Many customers visited our factory before purchasing, and they were highly satisfied with the machine quality, cleaning performance, customization capability, and professional service. From machine details to production testing and technical support, customers can clearly see the stability and efficiency of the equipment, which gives them strong confidence in long-term cooperation with us.

Crate Basket Pallet Bucket Making Process

Application

– Plastic turnover boxes- Stainless steel baskets
– Material hoppers – Transport crates – Stackable bins
– Baking trays – Meat trays – Seafood trays – Frozen food trays
– Pallets- Trolley carts – Cutting boards – Work bins – Bucket & pails – Packaging molds

– Egg baskets- Milk crates – Pet food material boxes – Fried food processing baskets

Crate washing machines are widely applied in meat processing, seafood, fruit & vegetable processing, snack food, ready-to-eat food, pet food, egg, dairy and bakery industries.

FAQ

1. What types of containers can the washing machine clean?

A: Our washing machine is designed for various food containers, including plastic crates, meat bins, trays, pallets, baskets, buckets, and other reusable containers. We provide customized solutions according to different container sizes, materials, and production requirements.

2. How does the machine achieve effective cleaning results?

A: The machine adopts a 360° high-pressure spray cleaning system with multi-directional nozzles, ensuring complete cleaning coverage without dead corners. It can effectively remove grease, oil, blood stains, and food residues from containers.

3. Can the water pressure be adjusted for different cleaning requirements?

A: Yes. The water pressure can be adjusted according to different container types and contamination levels. Customers can choose suitable cleaning intensity to achieve excellent cleaning results while reducing water consumption.

4. What is the water removal rate after washing?

A: The water removal rate can reach up to 98% with optional drying systems. We offer customized drying solutions, including air drying, hot air drying, and crate flipping systems, to meet different moisture requirements after cleaning.

5. Can the machine be customized according to customer requirements?

A: Yes. We provide complete customized services based on customers’ needs, including container size, washing capacity, machine structure, cleaning process, drying requirements, conveyor layout, and factory space. Our engineers will design the most suitable solution for each application.

6. Does the machine support PLC control and customized washing programs?

A: Yes. The machine is equipped with a PLC control system and multi-language touch screen. Operators can easily adjust washing time, conveyor speed, water temperature, spray pressure, and other parameters according to different container types and cleaning requirements, ensuring stable and consistent cleaning performance.

7.Can i get the spare part ?
Yes ,Baiyu Support the spare part for you within 2 year by free ,

8.If i have others product wanted to shipment with you ,if it is ok
Yes ,we are have bigger space in factory ,we can help you shipment all the product together without other charges, Because Exceptional service is what Baiyu has always pursued.

9.Can motors and electrical components be customized with different brands?
Yes, but the brand we’ve used for over 20 years and the precision and compatibility of our machines are excellent. If you want to specify a brand, that’s fine too.

10.if machine have problem ,can i return back to you
If my machine not made good ,surely you can return back to me ,we can do return service ,because have this policy ,so we make machine machine very well ,So if you need high quality machine ,please contract Selina (Baiyu)

Got a question?
No problem

Whatsapp/Wechat/Call

+0086 15165652890