Description
Meatball production line
Ball product process as follow :
raw meat-meat grinder-beating (mixing)-meatball machine-cooking-cooling-quick freezing-packaging.
1. Pre-treatment of frozen meat: The production volume is small, and it can be artificially and naturally thawed, and the production volume is large, and the thawing machine is used.
2. Frozen meat planing machine: This machine uses the cutting knife to rotate at high speed to cut the frozen meat into slices of different thicknesses. The meat is cut into slices without thawing (the temperature of the meat is -7℃～-4℃). Eliminate the process of thawing frozen meat and improve work efficiency.
3. Frozen meat grinder: This machine can be equipped with corresponding cutters and orifices according to the nature of the material and the different processing technology, and can process particles of different sizes to meet the process requirements of the next process.
4. Bowl Chopping machine: The chopping knife is made of imported materials and processed by special technology, which has the characteristics of high hardness, wear-resistance and good toughness. The key parts are processed by a machining center to ensure the degree of processing. The gap between the tip of the knife and the chopping pot is 1.5-2mm, good meat chopping and emulsification effect; knife shaft bearing adopts two seals to ensure good lubrication of the rotating part of the knife shaft so that the rotation is stable; the whole machine adopts good dynamic and static balance, low noise and low vibration.
5. Beater: adopts large torque and heavy-duty transmission design, working stably. The barrel is turned over by hydraulic lifting, and the rod is automatically reversed. The barrel also has a turning function, which is convenient for picking and cleaning. The material barrel adopts heat preservation double-layer type so that the slurry in the barrel is not easy to rise in temperature and the effect is better.
6. Meatball assembly line: It consists of five parts: forming, cooking, cooling, transmission system, and frequency conversion control. The water in the forming tank and the cooking tank is heated by the steam pipe in the tank, and the water temperature is controlled by a high-temperature and high-pressure valve by adjusting the steam flow rate. The water temperature of the forming tank is 85°C, and the water temperature of the cooking tank is about 95°C. The water in the forming tank forms a water flow through the hot water circulating pump, so that the meatballs from the meatball machine will start to flow to the end of the forming tank soon after entering the water. This process is controlled by the regulating valve to control the water flow rate to control the flow of meatballs and quick-freeze. The meatballs reach the ideal shape.
7. Quick-freezing machine: The tunnel-type quick-freezing machine adopts the international advanced quick-freezing technology and frequency conversion speed regulation. Stainless steel mesh belt, high-elastic stainless steel wire, smooth surface, strong load-bearing capacity; the frequency converter steplessly adjusts the transmission speed.
Paramters
| Number of meatball machines(set) | Meatball 20-25 production line | Meatball 30-42 production line |
|---|---|---|
| 1-3 | 6m froming+6m cooking | 9m froming+9m cooking |
| 4-8 | 9m froming+9m cooking | 12m froming+12m cooking |
Other models can be customized
The production line features a high degree of automation, stable product quality. Frying temperature, frying time, and conveyor speed can be adjusted according to different products, ensuring consistent color, taste, and yield while reducing labor costs and improving production efficiency.
Raw Material Preparation → Grinding → Chopping/Mixing → Meatball Forming → Pre-Setting (Optional) → Continuous Frying → Oil Draining → Cooling → Packaging → Finished Product
This production process is particularly suitable for manufacturing high-quality meatballs with excellent bounce, chewiness, and smooth surfaces. The line can be configured with standard or vacuum meatball machines to further improve product density and texture. With continuous cooking, automatic temperature control, and integrated cooling systems.
Raw Material Preparation → Grinding → Chopping/Mixing → Meatball Forming → Pre-Cooking & Shaping → Boiling Cooking → Cooling → Dewatering → Air Drying → Packaging → Finished Product
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The machine offers stable output, simple operation, and easy maintenance.
Our engineering team provides full lifecycle technical support, including installation guidance, commissioning, operation training, troubleshooting, process optimization, and maintenance assistance whenever required.
The equipment is manufactured using food-grade SUS304 stainless steel, with SUS316 optional for special processing environments. The machine frame is reinforced for continuous industrial operation, ensuring strong durability, corrosion resistance, and long service life.
All welding is performed by experienced technicians following food industry standards. Weld seams are carefully polished and inspected to ensure smooth surfaces, solid structural strength, and no sharp edges, making the equipment safer and more hygienic.
Before shipment, each machine undergoes multiple inspections and continuous running tests. Key components, electrical systems, conveyors, and processing functions are strictly checked to ensure stable performance and reliable operation after installation.
Customers are welcome to visit our factory for on-site machine testing. We can run the equipment with real materials based on customer requirements, allowing full verification of performance, capacity, and final product quality before delivery.
We fully support third-party inspection services. Customers may arrange independent inspectors to evaluate machine quality, workmanship, functionality, and compliance before shipment, ensuring transparency and confidence.
For customers who cannot visit, we provide detailed testing videos, live video demonstrations, and online acceptance testing, ensuring clear and transparent verification of machine performance.
Key spare parts and wear components are kept in stock to ensure fast supply. This helps customers reduce downtime and maintain continuous, stable production when replacements are needed.
Equipment: Air Cooling Line
Further cooling to room temperature.
* Packaging
Equipment: Vacuum Packaging Machine / MAP Machine
Extend shelf life and maintain freshness.
* Storage
Equipment: Cold Storage / Freezer
Store under controlled temperature before distribution.
Baiyu Meatball production line -parts Customer case
Baiyu Meatball production some customer case ,different product capacity we have different design ,like 300kg.500kg.1000kg.2000kg.3000kg.5000kg /hour ,we can support the customsized product line .
Baiyu is a reliable Chinese company. They has durable meatball machine and reliable service. I have also got a lot of help from them. Our cooperation is going very well.
5.0 Very Satisfied
Project Site: Belarus
Model Number:RYJ40
Capacity Per Hour: 24,000pcs
I am extremely pleased with the product’s performance from Baiyu. The seamless integration and user-friendly interface exceeded my expectations. Kudos to the sales team for their helpful guidance throughout the purchase process!
5.0 Very Satisfied
Project Site: Thailand
Model Number:RYJ60
Capacity Per Hour: 12,000pcs
The product quality is top-notch, and it has significantly improved our workflow. The sales team was attentive, providing valuable insights tailored to our needs. Thank you for delivering on your promises.
5.0 Very Satisfied
Project Site: Great Britain
Model Number:RYJ401
Capacity Per Hour: 24,000pcs
5.0 Very Satisfied
Project Site: Iran
Model Number:WLX-6
Capacity Per Hour: 6 tons/day
Not only is the product innovative and reliable, but the support from the sales team was exceptional. They took the time to understand our unique needs and provided tailored solutions. A big thank you for the top-level product and service!
5.0 Very Satisfied
Project Site: Mongolia
Model Number:WLX-6-L
Capacity Per Hour: 10 tons/day
Impressed with the efficiency of the sales process. The team was transparent, responsive, and made the entire experience smooth. The product itself has exceeded my expectations – a great investment indeed.
5.0 Very Satisfied
Project Site: Malaysia
Model Number:WLX-6-S
Capacity Per Hour: 8 tons/day
Meatball product line sturcture
The meatball production line from Baiyu is a state-of-the-art system designed to streamline and enhance the efficiency of meatball manufacturing. This advanced production line integrates various automated processes, including meat grinding, mixing, forming, cooking, and packaging, ensuring consistent quality and high output. Baiyu’s meatball production line is engineered with precision to meet stringent hygiene standards and is customizable to accommodate different production scales and specifications. Ideal for food processing companies aiming to boost productivity and maintain product excellence, this production line represents a significant leap in meatball manufacturing technology.
Meat production line process
Meatball cooking line meatball forming and steaming line consists of three major parts, namely forming part, Boiled part and cooling part. The water in the forming tank and the steaming tank is heated by steam pipes in both tanks. The water temperature is controlled by adjusting the steamer to ensure that the water temperature of the forming tank is about 75℃ and the water temperature of the cooking tank is about 90℃. The formed meatballs need to be further steamed in the steaming tank and then moved to the end of the steaming tank through the conveyor chain at a uniform speed. The time required for steaming different kinds of meatballs can be controlled by adjusting the running speed of the conveyor chain. The meatballs conveyed to the cooling tank through the chain are rapidly cooled in the cooling tank, and the water in the cooling tank is open type, i.e., cold water enters and hot water overflows, and the water temperature in the cooling tank is always around 20℃-25℃. Meatballs in the cooling tank after cooling can be directly into the quick-freezing workshop hanging ice freezing. The whole is made of stainless steel, which really realizes the automation of making meatballs, reduces the labor intensity, increases the production capacity of meatballs, and improves the production efficiency.
Application
Application Industries
- Meat Processing
- Seafood Processing
- Frozen Food Manufacturing
- Ready Meal Production
- Hot Pot Ingredients
- Central Kitchen & Catering
- Snack Food Production
- Pet Food Manufacturing
- Plant-Based Food Production
- OEM Food Manufacturing
- Retail Food Processing
- Institutional Catering
Representative Products
- Beef Meatballs
- Pork Meatballs
- Chicken Meatballs
- Fish Balls
- Shrimp Balls
- Squid Balls
- Cheese Stuffed Meatballs
- Vegetable Stuffed Meatballs
- Hot Pot Meatballs
- Fried Meatballs
- Vegan Protein Balls
- Pet Food Meatballs
FAQ
1. What products can the meatball production line produce?
Our production line can produce beef meatballs, pork meatballs, chicken meatballs, fish balls, shrimp balls, squid balls, hot pot balls, stuffed meatballs, fried meatballs, vegan protein balls, pet food meatballs, and many other customized products.
2. Can one machine produce different sizes of meatballs?
Yes. Different diameters can be achieved by replacing the forming mold or adjusting the machine settings, allowing flexible production for various market demands.
3. Can the machine produce stuffed meatballs?
Yes. An optional stuffing system allows the production of cheese-filled, vegetable-filled, curry-filled, chocolate-filled, or other customized stuffed meatballs.
4. Is the meatball size and weight consistent?
Yes. The automatic forming system ensures uniform size, consistent weight, and excellent product appearance, reducing manual errors and product waste.
5. Is the machine easy to clean?
Yes. Food-contact parts are made of SUS304 stainless steel and designed for quick disassembly, making daily cleaning and maintenance simple.
6. Can you test my recipe before I purchase?
Yes. You are welcome to send your ingredients or visit our factory. We can perform trial production, record testing videos, and help optimize the process before delivery.
7.Can i get the spare part ?
Yes ,Baiyu Support the spare part for you within 2 year by free ,
8.If i have others product wanted to shipment with you ,if it is ok
Yes ,we are have bigger space in factory ,we can help you shipment all the product together without other charges, Because Exceptional service is what Baiyu has always pursued.
9.Can motors and electrical components be customized with different brands?
Yes, but the brand we’ve used for over 20 years and the precision and compatibility of our machines are excellent. If you want to specify a brand, that’s fine too.
10.if machine have problem ,can i return back to you
If my machine not made good ,surely you can return back to me ,we can do return service ,because have this policy ,so we make machine machine very well ,So if you need high quality machine ,please contract Selina (Baiyu)
Got a question?
No problem