Description
Product Description
Flexible packaging bus sterilization line
Water Bath pasteurizer product line for flexible package (food package by Vacuum bag ,pouch and so on )
Water Bath pasteurizer product line： mainly includes elevator , pasteurizer, cooler, air dryer and other processes. Mainly suitable for soft packaging products of pasteurization process, suitable for low temperature sterilization of pickled vegetables, low temperature meat products, jams and other foods and beveragesw
The water bath pasteurization machine is an essential piece of equipment in the food and beverage industry for ensuring product safety and extending shelf life. This machine operates by immersing products in hot water, effectively eliminating harmful microorganisms. The process typically involves a sequence of stages: the hoist transports products into the pasteurizer, where they are subjected to precise temperature control for effective pasteurization. Following this, the cooling machine gradually lowers the temperature of the products to prevent overcooking and preserve quality. Finally, the air dryer removes any residual moisture, preparing the products for packaging and distribution.
A tunnel pasteurization machine offers a continuous, automated solution for large-scale pasteurization needs, making it ideal for high-volume production environments. Products are conveyed through a series of controlled temperature zones in a linear fashion. Initially, the hoist loads the products onto the conveyor belt, which then moves them through the pasteurizer where they are heated to the required pasteurization temperature. After this critical phase, the products pass through a cooling machine to bring them back to a safe handling temperature. The final stage involves an air dryer that ensures the products are dry and ready for immediate packaging. This seamless flow ensures efficiency and consistent product quality.
Customer Cases
Our state-of-the-art bottled juice pasteurization machines are widely recognized and highly sought after in numerous countries around the world, including the Middle East, Europe, Asia, Tunisia, Brazil, and North America. Our machines have gained a reputation for their efficiency, reliability, and ability to consistently produce safe, high-quality juice products that meet international food safety standards. Our global reach demonstrates the trust and confidence that our customers have in our technology and expertise, making us a leading provider of pasteurization solutions for the food and beverage industry.
The advantages of Water Bath pasteurizer machine
1. The materials are heated in a sealed system to ensure the hygiene and safety of the materials.
2. The sterilization temperature is automatically controlled, and the temperature control accuracy is ±1℃.
3. Sterilization time: Sterilization time can be set according to needs
4. Adopt sanitary centrifugal pump for circulating heat exchange.
5. The equipment can be cooled by external ice water or tap water.
6. Good heat transfer effect and high working efficiency.
7. The operation is simple and convenient, and the material can be automatically fed through the sanitary pump, saving labor.
8. The equipment material is high-quality SUS304/316L stainless steel.
9. The equipment structure is simple, easy to clean, and low maintenance cost
The Tunnel Pasteurization line for canned food（package by Can ,bottle ,glass bottle and so on ）
Pasteurization line for canned food
The tunnel pasteurization line process of canned products is mainly composed of a Tunnel (channel) pasteurizer and air dryer.
The product is sterilized and cooled in the Tunnel (channel) pasteurizer, and the air dryer dries the moisture on the package after sterilization, so that the product can quickly enter the next process, thereby improving production efficiency.
TheTunnel (channel) pasteurizer process line mainly adopts the design of the four-stage process of preheating – sterilization – precooling – cooling. This design makes the product in the sterilization process, the pressure and temperature rise slowly, as far as we know, the pressure and temperature are proportional, The channel pasteurizer can better control the pressure change to a minimum, so as to keep glass bottles or canned products such as three-piece iron and PP from being deformed during the sterilization process, which can better protect the packaging and taste of our products.
The interior of the equipment is set up, down, and left. There are four directions of spray angles to sterilize different products. Different products have different sterilization temperatures. The equipment can be arbitrarily designed, controlled freely, maintain a constant temperature, and automatically record. Made of food-grade stainless steel, it is the most ideal sterilization equipment on the market.
Paramters
Other models can be customized
Pasteurization Machine Process
The pasteurization machine is a crucial piece of equipment in the food processing industry, ensuring the safety and quality of various products. It undergoes a meticulous manufacturing process, starting with the design by skilled engineers. High-grade materials such as stainless steel are carefully selected for its durability and hygiene standards. The components are precision-cut using advanced CNC technology and assembled meticulously following detailed technical drawings. The machine is then subjected to rigorous testing to ensure it meets international food safety standards for pasteurization, effectively killing harmful bacteria and microorganisms while preserving the nutritional value and flavor of the food. Before shipment, the machine is thoroughly cleaned and inspected to guarantee its readiness for use in food processing facilities worldwide.
Pasteurization Machine Workshop
Baiyu, a reputable manufacturer with over 30 years of expertise in the food processing machinery industry, also specializes in the production of pasteurization machines. These machines are designed to meet the highest standards of food safety and hygiene, effectively pasteurizing a wide range of products to eliminate harmful bacteria and extend shelf life.
Fundamental
The principle of water bath pasteurization: using a manual temperature control system, the water quality is heated up quickly, heated evenly, and the temperature can be adjusted with a small temperature difference, which is suitable for continuous pasteurization of different products. The water-bath sterilization function can effectively mix the materials in the medium water in a balanced manner, providing the sterilization effect on the items. The adjustable speed conveying system can effectively control the sterilization time of the product and complete the sterilization process of the product qualified.
The Tunnel (channel) pasteurizer has compact structure, convenient operation and low failure rate. The heating method adopts steam heating, which is especially suitable for continuous sterilization operations. The equipment adopts an automatic temperature control system, the water temperature rises quickly, the heating is uniform, the temperature difference is small, and the temperature is adjustable. Better protection of the packaging and koug of our canned products
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Application
Pasteurization machines play a vital role in ensuring the safety and quality of a wide variety of food products, including jelly cups, food pouches, tin food, PTP pouch food, and bottled juice. By exposing these products to a controlled heat treatment process, pasteurization machines effectively eliminate harmful bacteria and microorganisms, extending their shelf life and preserving their nutritional value and flavor.
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